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Our Products
Every insert style we cut
Six ways to hold, cushion, and stage a product — three in foam, three in board. Each one is engineered to your dimensions, cut to a ±0.5 mm tolerance, and delivered from a minimum of 25 units.
Custom CNC-Routed Foam Inserts
Contoured cavities milled to your exact product for a snug, shift-free hold.
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Anti-Static (ESD) Foam Inserts
Static-dissipative foam that protects boards, drives, and sensitive electronics.
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Convoluted (Egg-Crate) Foam Inserts
Peaked foam that flexes around irregular shapes and cushions lids affordably.
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Corrugated Cardboard Partitions
Slotted dividers that separate bottles, jars, and units and stop glass-on-glass impact.
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Folded Paperboard Trays
Clean, printable trays that stage retail sets and lift every item on the reveal.
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Die-Cut Retention (Product-Lock) Inserts
Film-and-board suspension that locks a product in place and looks premium on open.
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Materials & Capabilities
What we cut, and how tight
One spec sheet across every style. If your product needs something outside these ranges, send it over — we’ll tell you straight whether we can hit it.
| Foam materials | PE, PU, EVA, and ESD anti-static foam, from soft cushioning to rigid structural grades. |
|---|---|
| Foam densities | 1.2 to 9.0 lb/ft³ — light cushioning through high-load retention. |
| Board materials | Single-, double-, and triple-wall corrugated, plus solid paperboard for trays and inners. |
| Board flutes | E, B, and C flute, plus double-wall for heavier loads and stacking strength. |
| Cut tolerance | ±0.5 mm on routed and die-cut cavities for a repeatable, shift-free fit. |
| Minimum order | From 25 units. Prototype one design, then scale to 100,000-plus. |
| Lead time | Production in 7–10 business days after proof approval. Rush options available. |
| Decoration & cutting | Die-cut, CNC-routed, and laser-cut — matched to volume, detail, and material. |
| Colors & finishes | Charcoal, black, blue, anti-static pink, and white foam; kraft and white board. |
Not sure which insert your product needs?
Send us the product and the box. We’ll spec the material, draw the cavity layout, and send a free proof with pricing — usually within one business day.
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