Call or Text us: (929) 605-4397
Custom box inserts with foam cavities on a workshop table
Custom Box Inserts

A perfect fit, every time.

We design and cut CNC-routed foam, ESD-safe nests, convoluted foam, corrugated partitions, and paperboard trays — engineered from your product’s exact dimensions so everything arrives exactly where it left.

CNC foam, ESD nests, corrugated partitions and paperboard trays - cut to your product’s exact dimensions.

Free custom artwork in 24 hours  ·  Low price guarantee

540,000+ inserts shipped850+ brands served4.8★ avg. rating24 hr free mockup turnaround100% satisfaction guaranteeLow minimums
Our products

Every insert style, one supplier

Pick a style below, and we will provide free design help and a mockup within 24 hours.

CNC-routed foam insert

CNC-Routed Foam

Machine-cut cavities that match your part to the millimeter.

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Anti-static ESD foam insert

Anti-Static ESD Foam

Static-safe pink and conductive foams for boards and electronics.

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Convoluted foam insert

Convoluted Foam

Egg-crate cushioning that flexes around irregular shapes.

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Corrugated partition insert

Corrugated Partitions

Die-cut dividers that keep multiples from touching in transit.

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Paperboard tray insert

Paperboard Trays

Printable trays that stage every item on the reveal.

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Retention box insert

Retention Inserts

Film-and-frame suspension that floats fragile products mid-box.

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Free 24hr mockups
Low Price Guarantee
Premium Quality
Free unlimited revisions

Nobody remembers the padding. Everybody remembers the product arriving perfectly still.

How it works

Four steps from your logo to fully branded box inserts

1

Send your brand

Brand name, logo file, colors, and product preference. No print-ready art? Send a photo or PDF — our designers rebuild it clean and print-ready.

2

Mockup in 24 hours

We send free design directions rendered on your box inserts. Revise as many times as you need — always free until you’re happy.

3

Approve & pay

Lock the design, confirm quantity and options, then pay. Production starts the same day.

4

Ship in 2 weeks

Standard production ships in about two weeks — faster turnaround available with express shipping.

Built for these moments

Inserts tuned to what you ship

Custom box inserts for electronics

Electronics

ESD-safe foam cavities that hold boards, devices, and accessories without shift — and survive parcel handling.

Custom box inserts for medical devices

Medical Devices

Precise foam nests for instruments and diagnostics, with material choices suited to cleanliness and drop-test requirements.

Custom box inserts for industrial tools

Industrial Tools

High-density foam and double-wall board that carry weight and resist repeated open-and-close in the field.

Custom box inserts for cosmetics and beauty

Cosmetics & Beauty

Printable paperboard trays and clean foam nests that make a set feel considered — and arrive unbroken.

Custom foam inserts for firearms and optics cases

Firearms & Optics

Convoluted and routed foam that locates optics, components, and accessories exactly where they belong.

Custom box inserts for subscription boxes

Subscription Boxes

Die-cut board inserts that stage every item on the reveal and keep unit costs low at volume.

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Reviews

Loved by the teams that ship with them

Foam box insert — customer photo
★★★★★

“Sent them a CAD file on Monday and had a fitted foam sample the next week. Boards stopped arriving with rattles.”

Meilin C.
Custom product packaging insert — customer photo
★★★★★

“The paperboard trays stage our candle sets exactly how we wanted the reveal to look. Reordered twice already.”

Guiying L.
Cardboard box insert — customer photo
★★★★★

“Our field kits get opened and closed daily and the routed foam still holds every tool in place.”

Sutton D.
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In the wild

Your inserts, out in the world

Custom box inserts in bulkBranded foam packaging insertsProtective foam inserts for shippingCustom box inserts for small business packagingWholesale custom foam insertsCustom product tray insertsCustom box inserts in bulkBranded foam packaging insertsProtective foam inserts for shippingCustom box inserts for small business packagingWholesale custom foam insertsCustom product tray inserts
Custom quote

Get your mockup and quote within one business day.

FAQ

Questions buyers ask before ordering

What is the minimum order?
Our minimum order is just 12 inserts — prototype-friendly, with sharp pricing tiers as you scale into the thousands.
How fast will my order arrive?
Standard production and delivery takes 2 weeks (faster turnaround available with express shipping). Your free design proof arrives within 24 hours.
Foam or cardboard — which should I choose?
Foam for weight, fragility, and repeat use; corrugated or paperboard for cost at volume and printability. Send your product specs and we'll recommend one free.
Can you design from my product's dimensions?
Yes — send dimensions, a CAD file, or the product itself. We engineer the cavity layout and send a free proof within 24 hours.
Do you offer ESD-safe materials?
We stock anti-static pink PE and conductive foams for electronics, with certs available on request.
Will the inserts survive parcel shipping?
Insert programs are speced against drop-test requirements — cushioning thickness and density are calculated for your product's weight and fragility.
Can I get a sample before the production run?
Absolutely — we can cut a pre-production sample for fit-testing before your full order runs.
Can the inserts carry our branding?
Paperboard trays print edge-to-edge, and foam can be color-matched or laminated — the inside of the box is prime brand real estate.

Ready for inserts that fit like they were made for it?

Send us your product dimensions, insert style, and quantity, and we’ll follow up with a free design proof and quote within one business day.

Get a Quote
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