The details
| Profile | Convoluted (egg-crate) peaks and valleys |
|---|---|
| Materials | PU foam, standard and anti-static |
| Formats | Lid-and-base sets, sheets, case liners |
| Fit | Conforms to irregular and mixed shapes |
| Densities | Soft to medium, cushioning-first |
| Sizes | Cut to your case or box interior |
| MOQ | 12 |
| Lead time | 2 weeks (faster turnaround available with express shipping) |
| Best for | Odd shapes, mixed contents, reusable cases |
Convoluted Foam
Convoluted foam is the flexible answer when products aren’t uniform: the egg-crate profile compresses around whatever sits between lid and base, holding irregular shapes, mixed contents, and one-off items without a custom cavity for each. It’s the fastest route to serious cushioning for products that change shape or size order to order.
Cut to your case or carton interior, it works as matched lid-and-base sets or as liners inside routed sets for hybrid protection. Soft to medium densities prioritize shock absorption, and anti-static versions cover electronics.
Get a Custom QuoteWho this style suits
Irregular products
Peaks and valleys grip shapes that no flat insert can hold.
Mixed-content shipments
One insert handles this week’s assortment and next week’s too.
Reusable transit cases
Springs back trip after trip in cases that live on the road.
Convoluted Foam: quick answers
Will it hold different products in the same box?
Does it flatten over time?
What is the minimum order?
How fast can I get them?
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